South African Class 19D 4-8-2

South African Class 19D 4-8-2

Umgeni Steam Railway's no. 2685, 30 July 2006
Type and origin
♠ Numbers 2506-2545 - Numbers 2626-2640
Numbers 2641-2680 - Numbers 2681-2720
ʘ Numbers 2721-2770 - ʘ Numbers 3321-3370
T MT tender - P MP1 tender - X MX tender
Power type Steam
Designer South African Railways
(W.A.J. Day)
Builder Friedrich Krupp AG
Borsig Lokomotiv Werke
Škoda Works
Robert Stephenson & Hawthorns
North British Locomotive Company
Henschel and Son
Serial number See table
Model Class 19D
Build date 1937–1953
Total produced 268
Specifications
Configuration 4-8-2 (Mountain)
Driver 2nd coupled axle
Gauge 3 ft 6 in (1,067 mm) Cape gauge
Leading dia. 28 12 in (724 mm)
Coupled dia. 54 in (1,372 mm)
Trailing dia. 34 in (864 mm)
Tender wheels TPX 34 in (864 mm)
WheelbaseʘP 58 ft 8 34 in (17,901 mm)
ʘX 76 ft 7 78 in (23,365 mm)
  Engine 32 ft 3 in (9,830 mm)
  Leading 6 ft 4 in (1,930 mm)
  Coupled 14 ft 5 in (4,394 mm)
  Tender T 20 ft 5 in (6,223 mm)
P 16 ft 9 in (5,105 mm)
X 34 ft 9 in (10,592 mm)
  Tender bogie T 6 ft 2 in (1,880 mm)
P 4 ft 7 in (1,397 mm)
X 8 ft 8 in (2,642 mm)
Wheel spacing
(Asymmetrical)
1-2: 4 ft 10 in (1,473 mm)
2-3: 4 ft 9 in (1,448 mm)
3-4: 4 ft 10 in (1,473 mm)
Length:
  Over couplersʘP 67 ft 3 58 in (20,514 mm)
ʘX 86 ft 2 38 in (26,273 mm)
Height 12 ft 10 78 in (3,934 mm)
Frame type Bar
Axle load ♠ 13 LT 4 cwt (13,410 kg)
15 LT 10 cwt (15,750 kg)
13 LT 5 cwt (13,460 kg)
13 LT 12 cwt (13,820 kg)
ʘ 14 LT 1 cwt (14,280 kg)
ʘ 13 LT 19 cwt (14,170 kg)
  Leading ♠ 14 LT 7 cwt (14,580 kg)
13 LT 18 cwt (14,120 kg)
14 LT 7 cwt (14,580 kg)
14 LT 13 cwt (14,890 kg)
ʘ 14 LT 9 cwt (14,680 kg)
ʘ 13 LT 15 cwt (13,970 kg)
  1st coupled ♠ 13 LT 2 cwt (13,310 kg)
13 LT 13 cwt (13,870 kg)
13 LT 3 cwt (13,360 kg)
13 LT 11 cwt (13,770 kg)
ʘ 14 LT 1 cwt (14,280 kg)
ʘ 13 LT 19 cwt (14,170 kg)
  2nd coupled ♠ 13 LT 4 cwt (13,410 kg)
13 LT 13 cwt (13,870 kg)
13 LT 5 cwt (13,460 kg)
13 LT 12 cwt (13,820 kg)
ʘ 13 LT 17 cwt (14,070 kg)
ʘ 13 LT 15 cwt (13,970 kg)
  3rd coupled ♠ 12 LT 19 cwt (13,160 kg)
13 LT 10 cwt (13,720 kg)
13 LT 1 cwt (13,260 kg)
13 LT 9 cwt (13,670 kg)
ʘ 13 LT 19 cwt (14,170 kg)
ʘ 13 LT 17 cwt (14,070 kg)
  4th coupled ♠ 13 LT 3 cwt (13,360 kg)
15 LT 10 cwt (15,750 kg)
13 LT (13,210 kg)
13 LT 9 cwt (13,670 kg)
ʘ 13 LT 18 cwt (14,120 kg)
ʘ 13 LT 16 cwt (14,020 kg)
  Trailing ♠ 11 LT 17 cwt (12,040 kg)
12 LT 9 cwt (12,650 kg)
12 LT 1 cwt (12,240 kg)
12 LT 8 cwt (12,600 kg)
ʘ 11 LT 2 cwt (11,280 kg)
ʘ 11 LT 10 cwt (11,680 kg)
  Tender bogie Bogie 1:
T 32 LT 18 cwt (33,430 kg)
P 27 LT 10 cwt (27,940 kg)
X 37 LT 10 cwt (38,100 kg)
Bogie 2:
T 33 LT 2 cwt (33,630 kg)
P 23 LT 11 cwt (23,930 kg)
X 35 LT 17 cwt (36,430 kg)
  Tender axle T 16 LT 11 cwt (16,820 kg)
P 13 LT 15 cwt (13,970 kg)
X 12 LT 10 cwt (12,700 kg)
Adhesive weight ♠ 52 LT 8 cwt (53,240 kg)
56 LT 6 cwt (57,200 kg)
52 LT 9 cwt (53,290 kg)
54 LT 1 cwt (54,920 kg)
ʘ 55 LT 15 cwt (56,640 kg)
ʘ 55 LT 7 cwt (56,240 kg)
Loco weight ♠ 78 LT 12 cwt (79,860 kg)
80 LT 13 cwt (81,940 kg)
78 LT 17 cwt (80,120 kg)
81 LT 2 cwt (82,400 kg)
ʘ 81 LT 6 cwt (82,600 kg)
ʘ 79 LT 12 cwt (80,880 kg)
Tender weight T 66 LT (67,060 kg)
P 51 LT 1 cwt (51,870 kg)
X 73 LT 7 cwt (74,530 kg)
Total weightT 144 LT 12 cwt (146,900 kg)
P 129 LT 13 cwt (131,700 kg)
T 146 LT 13 cwt (149,000 kg)
P 131 LT 14 cwt (133,800 kg)
T 144 LT 17 cwt (147,200 kg)
P 129 LT 18 cwt (132,000 kg)
T 147 LT 2 cwt (149,500 kg)
P 132 LT 3 cwt (134,300 kg)
ʘT 147 LT 6 cwt (149,700 kg)
ʘP 132 LT 7 cwt (134,500 kg)
ʘX 152 LT 19 cwt (155,400 kg)
Tender type T MT (2-axle bogies)
P MP1 (2-axle bogies)
X MX (Buckeye 3-axle bogies)
MP, MP1, MR, MT, MX, MY, MY1 permitted
Fuel type Coal
Fuel capacity T 12 LT (12.2 t)
P 10 LT (10.2 t)
X 12 LT (12.2 t)
Water cap T 6,000 imp gal (27,300 l)
P 4,250 imp gal (19,300 l)
X 6,500 imp gal (29,500 l)
Firebox type Round-top
  Firegrate area 36 sq ft (3.3 m2)
Boiler:
  Model Watson Standard no. 1A
  Type Domeless (2506-2525)
  Pitch 8 ft (2,438 mm)
  Diameter 5 ft (1,524 mm)
  Tube plates 20 ft 2 in (6,147 mm)
  Small tubes 76: 2 12 in (64 mm)
  Large tubes 24: 5 12 in (140 mm)
Boiler pressure 200 psi (1,379 kPa)
Safety valve Ross Pop
Heating surface 1,839 sq ft (170.8 m2)
  Tubes 1,700 sq ft (160 m2)
  Arch tubes 16 sq ft (1.5 m2)
  Firebox 123 sq ft (11.4 m2)
Superheater:
  Heating areaʘ 404 sq ft (37.5 m2)
ʘ 390 sq ft (36 m2)
Cylinders Two
Cylinder size 21 in (533 mm) bore
26 in (660 mm) stroke
Valve gear Walschaerts
Valve type Piston
Couplers AAR knuckle
Performance figures
Tractive effort 31,850 lbf (141.7 kN) @ 75%
Career
Operators South African Railways
Rhodesia Railways
Caminho de Ferro de Benguela
Nkana Copper Mines
Wankie Colliery
Class SAR Class 19D
RR 19th, 19B, 19C class
CFB 11th Class
Number in class 268
Numbers SAR 2506-2545, 2626-2770, 3321-3370
CFB 401-406
RR 316–336
Nkana 107-108 (RR 337–338)
WCC 1-4
Nicknames Dolly
Delivered 1937–1953
First run 1937

The South African Railways Class 19D 4-8-2 of 1937 was a steam locomotive.

Between 1937 and 1949, the South African Railways placed 235 Class 19D steam locomotives with a 4-8-2 Mountain type wheel arrangement in service. Between 1951 and 1955, 33 more were built for other operators like the Rhodesia and Angolan railways and the Nkana and Wankie mines, which makes the Class 19D the most numerous South African steam locomotive type ever built.[1][2][3][4]

Manufacturers

The Class 19D 4-8-2 steam locomotive was the final development of the Class 19 family of locomotives. At the request of Colonel F.R. Collins, Chief Mechanical Engineer (CME) of the South African Railways (SAR) from 1922 to 1929, the original basic design of the Class 19 was done in the late 1920s by Test Engineer M.M. Loubser, who was himself later to serve as the CME from 1939 to 1949.[3][5][6]

W.A.J. Day

The final development of the Class was done in 1937 by W.A.J. Day, CME from 1936 to 1939. The Class 19D was a revised version of the Class 19C, with piston valves and Walschaerts valve gear instead of Rotary Cam Poppet valve gear.[2][3]

Between 1937 and 1955, 268 Class 19D locomotives were built in seven batches by six locomotive manufacturers in Czechoslovakia, Germany and the United Kingdom and delivered to the SAR and several other operators in Southern Africa.[2]

Characteristics

The Class 19D, nicknamed Dolly, was very similar to its predecessor Class 19C, but Day specified piston valves and Walschaerts valve gear instead of Rotary Cam Poppet valve gear. The cylinders were redesigned with straighter steam ports, while the valve gear itself was revamped with a longer steam lap and greater valve travel. In all other respects they were identical to the Class 19C. The last five locomotives of the first batch from Krupp, numbers 2521 to 2525, were fitted with exhaust steam injectors.[2][3][4]

The cylinders were of the combined type, being cast in two identical and interchangeable sections, each made up of one cylinder and half of the smokebox saddle. They are of cast iron and have liners fitted. The design of the steam passages provided for a large cross-sectional area for both live and exhaust steam.[2]

All coupled wheels were flanged. The axle boxes of the leading and trailing wheels were equipped with roller bearings, while the solid bronze coupled wheel axle boxes were soft grease-lubricated. Soft grease lubrication was used throughout for the motion gear, except the piston rods, valve spindles and main crossheads, which were oil-lubricated. Two four-feed sight lubricators, arranged in the cab, supplied oil to the steam chests and cylinders.[2]

Watson Standard boilers

The Class 19D was delivered with a Watson Standard no. 1A boiler, fitted with Ross Pop safety valves and set at 200 pounds per square inch (1,379 kilopascals) pressure. The regulator was of the multiple-valve type, with the valves arranged on the saturated steam side of the superheater header, in accordance with SAR practice. The boiler was one of the range of standard type boilers which were designed by Day's predecessor as CME, A.G. Watson, as part of his standardisation policy. The locomotive was also equipped with a Watson cab with its distinctive inclined front.[1][2][4][10][11]

Despite the specifications, the first batch of Class 19D locomotives, built by Krupp and Borsig and delivered in 1937 and 1938, came in two variations. The Krupp-built locomotives were delivered with domeless boilers, while the Borsig-built locomotives conformed to the specifications with domed boilers.[1][2][4]

While the domeless boilers did not conform to the specified Watson Standard no. 1A boiler as far as the dome was concerned, they were accepted nevertheless, probably since all their other dimensions were identical to that of the Watson Standard boiler. It appears that Krupp had decided on their own accord that a dome was not necessary since there was no regulator in the dome, but merely a standpipe. Krupp substituted the dome with a manhole cover on which the two Pop safety valves were mounted, while the steam was collected through a battery of collecting pipes, situated high up in the boiler in a similar manner to that which was used in the Class 16E.[1][2]

All the subsequent Class 19D orders were delivered with domed Watson Standard no. 1A boilers with the usual standpipe steam collector high up in the dome, from where steam was led to the multi-valve regulator in the smokebox. Whenever the loading gauge permits the use of domes, their use is preferable to the domeless system, which results in crowding multiple pipes into the boiler and other complications better left out of boilers.[1][2]

The Watson Standard boilers are interchangeable between locomotives and, in the process of locomotives undergoing major overhauls, these domeless boilers migrated between engines during subsequent years. As a result, locomotives from the other builders and even some Classes 19A and 19C locomotives eventually ended up with some of these domeless boilers.[4]

Tenders

As a result of having been built over such a long time span by so many different manufacturers, the six main groups of the Class 19D all had different all-up weights and axle loadings, as shown in the table and the specifications. Over the eleven years during which the Class 19D was being produced for the SAR, some alterations occurred.[1][10][11]

Buckeye bogie

Service

South African Railways

During the service life of the Class 19D, several tender exchanges occurred to best equip a locomotive for the region it was allocated to and the type of service it was to be employed in. In line service, type MX Torpedo tenders were usually preferred for their larger coal and water capacities. The result was that, by the time the Class 19D was withdrawn from service c. 1980, many had exchanged their Type MP1 or Type MR tenders for Type MX Torpedo tenders and vice versa.[1]

The Class 19D was the most numerous South African branchline locomotive and, at 235 built for the SAR, was only twenty less in number than the Class 15F mainline locomotive, the most numerous South African steam class. The Class 19D was very versatile and saw main- and branchline service all over South Africa, with the exception of the Western Cape, where the Class 19C was used.[3]

Tasks varied from mainline local and international passenger trains on the section between Warrenton and Mafeking, en route between South Africa and Northern Rhodesia via Bechuanaland and Southern Rhodesia, to secondary and branchline duties and, in later years, as shunting engines.[3]

On occasion, South African Class 19D locomotives worked through from Mafikeng in South Africa via Botswana all the way to Bulawayo in Zimbabwe. SAR Class 19D locomotives were also hired out for shunting work, to the RR for use at Beit Bridge and to Mozambique for use at Lourenco Marques.[3]

They served until right at the end of the South African steam era and were amongst the last steam locomotives to be replaced by electric and diesel-electric traction.[3]

Other operators

Other Southern African railways and some industries also purchased locomotives built to the Class 19D design. When these foreign versions are included, a total of 268 locomotives were built to the Class 19D design, making them even more numerous than the Class 15F.[3]

Benguela Railway

Six were built for the Caminho de Ferro de Benguela (CFB or Benguela railway) in Angola by NBL in 1951, as their 11th Class, numbered in the range from 401 to 406.[9] These locomotives were wood or coal fired, depending on where they were operating, and had tenders with slatted frames installed on top of the bunker to increase their fuel capacity when wood was used. In August 1972, for example, numbers 401, 402 and 406 were based at Lobito and were observed to be coal fired. At the same time, numbers 403 and 405 were observed at Luso and no. 404 at Nova Lisboa, all wood-fired.

Rhodesia Railways

Between 1951 and 1953, Henschel and Son built twenty for Rhodesia Railways, their 19th class, numbered in the range from 316 to 335. They had tenders similar to the SAR Torpedo type, but with plate frame instead of Buckeye bogies.[3][12][13]

A single RR 19C class, no. 336, was built by Henschel in 1953 as a condensing locomotive. After a collision in 1956, it was rebuilt into a non-condensing 19th Class and re-entered service in 1958. The condensing tender was rebuilt to a Torpedo tender by mounting a tank and coal bunker, supplied locally in Bulawayo, on the frame.[13][14] This rebuilt tender is the one paired with no. 330, which is preserved in the Bulawayo Railway Museum.[15]

By June 1975, only three were left in service, all allocated to the Bulawayo shed, but with two out-stationed at Mafeking in South Africa.[16]

Nkana Mines

Two were built by Henschel for the Nkana copper mines in Northern Rhodesia in 1952, numbered 107 and 108.[14] In 1967, they were sold to a Rhodesian scrap merchant who, in turn, sold them to Rhodesia Railways, where they were overhauled and placed back in service in 1968 as RR 19B Class no. 337 and 338.[12][13]

Wankie Colliery

In 1955, four more, without superheating and numbered in the range from 1 to 4, were built to the design of the Class 19D by NBL for the Wankie Colliery in Southern Rhodesia.[13]

Industrial

As they were being retired, several Class 19D locomotives were sold into industrial service. By the late 1980s, some of them were already at work at Dunn's, Saiccor, Loraine Gold Mine and Bamangwato Concessions Ltd. (BCL) in Botswana, and more were to follow.[3]

As late as 2011, two Class 19Ds, which had been used on the Vaal Reefs Gold Mine in the 1980s until they were retired and dumped at Jan Kempdorp, where they stood unprotected for about twenty years, were bought by BCL Selebi-Phikwe. The locomotives, possibly numbers 2678 and 2689, were to be overhauled for use by the mine there, which was still operating ex-SAR Class 19D and ex-RR 19th class locomotives. By June 2012, the first of these two was put into service and it was expected that the second was to follow during the course of the year.[17][18]

Red Devil predecessor

As a trial run before SAR mechanical engineer David Wardale was granted permission to proceed to rebuild a Class 25NC 4-8-4 locomotive to the Class 26 Red Devil in 1979, he was allowed to carry out modifications to a Class 19D locomotive. The locomotive selected for the experiment was Krupp-built no. 2644, a particularly poor-steaming member of the Class at the time.[3]

No. 2644 at SANRASM's South Site, 3 February 2011, before being vandalised to the extent that it was scrapped in 2014

A gas producer combustion system (GPCS) and dual Lempor exhaust were installed, along with some other small improvements. The Lempor had a four-jet blastpipe with extended petticoats to provide truer ejector proportions. To accommodate the arrangement, the smokebox was extended by 300 millimetres (11.8 inches), and steam flow in the cylinders was improved by streamlining the edges of the piston valves, which were each equipped with an additional valve ring to reduce leakage. The firebox was modified to the GPCS system, wherein principal combustion is effected using secondary air, introduced above the firebed through ducts in the firebox sides, while primary air was restricted through dampers and a redesigned grate.[3]

Firebox turbulence was created by steam jets and clinkering was inhibited by introducing exhaust steam under the grate. Sanding was improved and de-sanding jets were installed to clean the rails after the locomotive had passed.[3]

The modifications improved the locomotive's steaming rate and enabled it to achieve significantly higher power and significantly lower fuel consumption than other unmodified Class 19D locomotives, the coal savings and increased output being in the order of 20% to 25%. The success of this experiment convinced the SAR management at the time of the viability of the project which culminated in the Class 26 Red Devil.[3][4][19]

Works numbers and renumbering

The table shows the Class 19D builders, works numbers, years built and engine numbers. Batch code symbols for the weight specifications are included in the "Notes" column.[1][8][9][10][11]

Illustration

The main picture shows Umgeni Steam Railway's Borsig-built no. 2685 with a domed boiler and a Type MX Torpedo tender at Inchanga Yard on 30 July 2006. The following pictures serve to illustrate Class 19D models from the various builders as well as boiler and tender variations.

References

  1. 1 2 3 4 5 6 7 8 9 10 11 12 Holland, D.F. (1972). Steam Locomotives of the South African Railways, Volume 2: 1910-1955 (1st ed.). Newton Abbott, Devon: David & Charles. pp. 93–96. ISBN 978-0-7153-5427-8.
  2. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Espitalier, T.J.; Day, W.A.J. (1946). The Locomotive in South Africa - A Brief History of Railway Development. Chapter VII - South African Railways (Continued). South African Railways and Harbours Magazine, November 1946. pp. 893-894.
  3. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Durrant, A E (1989). Twilight of South African Steam (1st ed.). Newton Abbott, London: David & Charles. p. 104. ISBN 0715386387.
  4. 1 2 3 4 5 6 7 Paxton, Leith; Bourne, David (1985). Locomotives of the South African Railways (1st ed.). Cape Town: Struik. pp. 72–73. ISBN 0869772112.
  5. Espitalier, T.J.; Day, W.A.J. (1946). The Locomotive in South Africa - A Brief History of Railway Development. Chapter VII - South African Railways (Continued). South African Railways and Harbours Magazine, Jul 1946. pp. 541-543.
  6. Information supplied by R.S. Loubser, son of M.M. Loubser
  7. 1 2 Friedrich Krupp AG, Essen Listen-Verwaltung: Stw – works list as supplied by Piotr Staszewski
  8. 1 2 Škoda-Werke, Plzen (Pilsen), Czechoslovakia works list, as supplied by Piotr Staszewski
  9. 1 2 3 4 5 North British Locomotive Company works list, compiled by Austrian locomotive historian Bernhard Schmeiser
  10. 1 2 3 4 South African Railways & Harbours/Suid Afrikaanse Spoorweë en Hawens (15 Aug 1941). Locomotive Diagram Book/Lokomotiefdiagramboek, 3'6" Gauge/Spoorwydte. SAR/SAS Mechanical Department/Werktuigkundige Dept. Drawing Office/Tekenkantoor, Pretoria. pp. VIII, 45-46.
  11. 1 2 3 4 South African Railways & Harbours/Suid Afrikaanse Spoorweë en Hawens (15 Aug 1941). Locomotive Diagram Book/Lokomotiefdiagramboek, 2'0" & 3'6" Gauge/Spoorwydte, Steam Locomotives/Stoomlokomotiewe. SAR/SAS Mechanical Department/Werktuigkundige Dept. Drawing Office/Tekenkantoor, Pretoria. pp. VIII, 6a-7a, 20-21, 28-28A, 45-46.
  12. 1 2 3 Henschel & Son works list, compiled by Dietmar Stresow
  13. 1 2 3 4 Pattison, R.G. (2005). Thundering Smoke, (1st ed.). Ilminster, Somerset: Sable Publishing House. pp. 127-130. ISBN 0-9549488-1-5.
  14. 1 2 Durrant, A.E. (1997). The Smoke that Thunders, (1st ed.). Harare: African Publishing Group. ISBN 1-77901-134-2.
  15. Hamer, E.D. (2001). Locomotives Zimbabwe and Botswana, (1st ed.). Malmö: Frank Stenvalls Förlag. pp. 60-61. ISBN 91-7266-152-6.
  16. Turk, Andrew (February 1976). "Garratts Galore". Shepperton, Surrey: Ian Allan.
  17. Railways Africa, 14 September 2011: 19Ds to Selebi-Phikwe in Botswana
  18. Railways Africa, 12 June 2012: SA Locos in Botswana
  19. The Ultimate Steam Page
External video
Riding the Reverses with Class 19D 3323 on the Barkly East Branch Class 19D no. 3323, driven by Boepie Schutte, at work on the Barkly East branch on 26 May 2001, as part of a Steam Safaris tour. The Union Limited was staged at Lady Grey while the Class 19D hauled a mixed train as far as Ulrie and back. The video shows Reverses 1 through 6, plus some of the magnificent scenery that the line traverses. (Time 15:00)
External video
South African Steam: 19D Ceres and Porterville Branch Line Class 19D no. 3323 at work on a mixed train from Wolseley to Prince Alfred Hamlet and return on 28 May 2002. Class 26 no. 3450, The Red Devil, shunting empty wagons at Wolseley before a run through towards Dal Josafat. Class 19D no. 3321 and 3323 on the Union Limited from Hermon to Porterville. (Time 17:21)
External video
South African Steam: 10CR & 19D Loraine Gold Mine Open Day August 1997 Class 10CR no. 771 and Class 19D numbers 2765 and 3369, working at the Lorraine Gold Mine in the Free State, August 1997. (Time 8:42)
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