Mercedes-Benz E-Class (W210)

Mercedes-Benz W210 (Daimler AG)
Overview
Manufacturer Mercedes-Benz
Production July 17, 1995–March 2003
Assembly
Designer Steve Mattin, Bruno Sacco [4][5] (1991, 1993)
Body and chassis
Class Mid-size luxury / Executive car (E)
Body style 4-door sedan
5-door station wagon
Dimensions
Wheelbase 111.5 in (2,832 mm)
Length 189.7 in (4,818 mm)
Width 70.8 in (1,798 mm)
Height 55.8 in (1,417 mm)
Chronology
Predecessor Mercedes-Benz W124
Successor Mercedes-Benz W211

The Mercedes-Benz W210 is an executive car which was produced by the German automaker Mercedes-Benz from 1995 through 2002 (production of the wagon variant (codenamed S210) carried over to the 2003 model year). They were sold under the E-Class model names in both sedan (saloon) and station wagon body types. In 1988, W210 development started three years after the W124's introduction. The W210 E-class appearance, which was designed by Steve Mattin under design chief Bruno Sacco between 1989 and 1991, heralded a brand new design idiom for the Mercedes 'face', which would continue until the W209 CLK. W210 design work was frozen in May 1992 and developed for a show vehicle by late 1992. Resultantly, this design cue was previewed on the 1993 Coupé Concept shown at the Geneva Auto Show in March 1993. This idiom was the mainstream fashion used by Mercedes-Benz for a long period, and later appeared on other models such as the CLK (W208, W209, C208, C209, A208, A209), C-class (W203, CL203, S203), CL (C215), and the SL (R230). Design patents for both the Coupé Concept and the W210 E-Class were filed on 25 February 1993 in Germany and August 25, 1993 in the US.[6][7][8][9][10][11]

On July 21, 1998, design patents were filed on an updated W210 (designed in 1997).[12][13][14] As a result, for the 2000 model year, a new multi-function information system was incorporated into the instrument cluster below the speedometer, and the introduction of steering wheel controls for the audio/navigation/phone system. In addition, the 5-speed automatic transmission introduced "Touch Shift," which used the +/- gate positions for semi-manual control of the gearbox. This electronic system replaced the previous gated shift arrangement and simplified gear changes. Exterior changes included a revised front with a steeper rake, similar to the CLK, and restyled bumpers and lower body trim. The final W210 production included the E320 and E430 special editions released in two exterior colors - quartz silver (limited edition), obsidian black, and with Xenon lights, 17-inch alloy wheels and black maple walnut trim. Some estate cars had Citroen-like self-leveling rear suspension with suspension struts rather than shock absorbers, gas-filled suspension spheres to provide damping and an under bonnet pressurizing pump. Unlike the traditional Citroën application Mercedes opted for a fixed ride height and employed rear coil springs to maintain the static ride height when parked.

First Mercedes-Benz production car featuring Xenon headlamps (including dynamic headlamp range control, only low beam).[15]

Engines

Facelift Mercedes-Benz E-Class sedan, US
Pre-facelift Mercedes-Benz E 240 Elegance sedan, Australia
Facelift Mercedes-Benz E 270 CDI Elegance sedan, Europe
Pre-facelift Mercedes-Benz E 240 Elegance wagon, Australia
Facelift Mercedes-Benz E 320 wagon, US
Interior (pre-facelift)
Interior (facelift)

This was the first time a V6 engine was offered (model year 1998) to replace the straight-six configuration (1996–1997). This new Mercedes-Benz M112 engine produced 221 hp (164 kW) and 229 ft·lbf (310 N·m) of torque and offered a 0-60 mph (98 km/h) of 6.9 seconds. Other offerings were the E420 (1997), E430 (1998–2002), and E55 AMG (1999–2002) with 354 hp (264 kW) and a 5.4 L normally aspirated engine. In North America, the range also features two diesels, including both non-turbocharged (1996–1997) and turbocharged (1998–1999) 3.0 litre straight-six units. In 2000, Mercedes-Benz discontinued diesel powerplants in the E-class in North America. In Europe, the diesel engines were superseded by more advanced Common Rail (CDI) units (2000–2002). The CDI engines were not offered in North America until the E320 CDI in the newer W211 model.

Gasoline Engines for North American Market.

Diesel for North American Market.

Engine Cyl. Power Torque Engine code 0–100 km/h

(sec.)

2.0 16V I4 152 PS (112 kW; 150 hp) 190 N·m (140 lb·ft) M111.942 9.4 - 10.4
2.0 16V I4 136 PS (100 kW; 134 hp) 190 N·m (140 lb·ft) M111.943 10 - 11
2.0 16V K I4 163 PS (120 kW; 161 hp) 230 N·m (170 lb·ft) M111.957 9.7 - 10.2
2.3 16V I4 150 PS (110 kW; 148 hp) 220 N·m (162 lb·ft) M111.970 10.4 - 10.9
2.3 16V K I4 197 PS (145 kW; 194 hp) 280 N·m (207 lb·ft) M111.974 7.1 - 8.0
2.6 18V V6 170 PS (125 kW; 168 hp) 225 N·m (166 lb·ft) M112.911 9.6 - 10.2
2.8 24V I6 193 PS (142 kW; 190 hp) 270 N·m (199 lb·ft) M104.942 8.6 - 8.9
2.8 18V V6 204 PS (150 kW; 201 hp) 270 N·m (199 lb·ft) M112.921 8.9 - 9.1
3.2 24V I6 220 PS (162 kW; 217 hp) 315 N·m (232 lb·ft) M104.995 7.8
3.2 18V V6 224 PS (165 kW; 221 hp) 315 N·m (232 lb·ft) M112.941 7.7
4.2 32V V8 290 PS (213 kW; 286 hp) 400 N·m (295 lb·ft) M119.985 6.3
4.3 24V V8 279 PS (205 kW; 275 hp) 400 N·m (295 lb·ft) M113.940 6.3
3.6 24V AMG I6 281 PS (207 kW; 277 hp) 385 N·m (284 lb·ft) M104.xxx 6.0
5.0 32V AMG V8 347 PS (255 kW; 342 hp) 480 N·m (354 lb·ft) M119.985 5.7
5.4 24V AMG V8 354 PS (260 kW; 349 hp) 530 N·m (391 lb·ft) M113.980 5.4
6.0 32V AMG V8 381 PS (280 kW; 376 hp) 570 N·m (420 lb·ft) M119.985 4.9
6.2 32V AMG V8 405 PS (298 kW; 399 hp) 616 N·m (454 lb·ft) M119.985 4.7
2.0 16V D I4 88 PS (65 kW; 87 hp) 135 N·m (100 lb·ft) OM604.917 13.2
2.2 16V D I4 95 PS (70 kW; 94 hp) 150 N·m (111 lb·ft) OM604.912 13.0
2.2 16V CDI I4 102 PS (75 kW; 101 hp) 235 N·m (173 lb·ft) OM611 12.7
2.2 16V CDI I4 116 PS (85 kW; 114 hp) 250 N·m (184 lb·ft) OM611 12.5
2.2 16V CDI I4 125 PS (92 kW; 123 hp) 300 N·m (221 lb·ft) OM611 10.8
2.2 16V CDI I4 136 PS (100 kW; 134 hp) 315 N·m (232 lb·ft) OM611 10.5
2.2 16V CDI I4 143 PS (105 kW; 141 hp) 315 N·m (232 lb·ft) OM611 10.4 - 9.9
2.5 20V D I5 113 PS (83 kW; 111 hp) 170 N·m (125 lb·ft) OM605.912 10.9
2.5 20V TD I5 150 PS (110 kW; 148 hp) 280 N·m (207 lb·ft) OM605.962 9.5
2.7 20V CDI I5 170 PS (125 kW; 168 hp) 370 N·m (273 lb·ft) OM612 9.0 - 7.7
2.7 20V CDI I5 163 PS (120 kW; 161 hp) 370 N·m (273 lb·ft) OM612 9.0 - 8.0
2.9 10V TD I5 129 PS (95 kW; 127 hp) 300 N·m (221 lb·ft) OM602.982 10.0
3.0 24V D I6 136 PS (100 kW; 134 hp) 210 N·m (155 lb·ft) OM606.912 10.0
3.0 24V TD I6 177 PS (130 kW; 175 hp) 330 N·m (243 lb·ft) OM606.962 8.4 - 7.6
3.2 24V CDI I6 197 PS (145 kW; 194 hp) 470 N·m (347 lb·ft) OM613 8.3 - 6.9

Transmissions

The early W210 E-Class carried over the 4-speed 4G-TRONIC automatic from the previous W124 generation E-Class. In 1997, Mercedes installed in the E-class its electronically controlled model "722.6" five-speed automatic transmission that first saw duty in 1995 in the V8-powered W140 S-class models. The 722.6 transmission is now used in a number of Daimler-Chrysler (Now Daimler only.) vehicles.[16]

A five-speed manual is also available, although after the facelift in 2000, it was replaced by a six-speed manual. The 5-speed transmission was marketed as "sealed for life"; however, Mercedes dealers now recommend changing the fluid at regular intervals.

Wheels

The W210 chassis originally came with one of the following OEM wheel setups:

ET is the German abbreviation for Einpresstiefe or offset, where the number is in mm and indicates the amount of offset. This ETxx is stamped on the inside of OEM rims for easy reference.

The bolt pattern is 5x112 (12 mm x 1.5 lugs), with an offset range of 30–40 mm, a wheel size range of 16"x6.0" to 20"x8.5". This is the same bolt pattern as most Mercedes, including the previous E-Class (W124). The newer Mercedes, including the 2003 to the present E-Class (W211), have 14 mm ball seats, making the wheels interchangeable only with the use of aftermarket lugs that combine a 14mm ball seat with a 12mm thread.

AMG versions

There were four engines that AMG installed in the W210. The first was the E36, M104.995, launched in 1996 then the M119.985 in the Euro Spec E50 AMG produced only in 1997. There was also an option for the M119.985 V8 that was bored out to 6.0L and increased power to 381 PS (280 kW) the cars these were fitted to were designated as the E60 and came in sedan and wagon varieties. A limited edition 6.3L version, also badged E60 AMG were built in 1996 generating 405 PS (298 kW) and 454 ft·lbf (616 N·m) of torque. In 1998 came the M113 powered E55 which used a 5.4L V8 SOHC 24V to produce 354 PS (260 kW) and 391 ft·lbf (530 N·m) of torque.

The body styling on all of the W210 AMG models was the same until 2000 when a facelift and interior upgrades were implemented. The W210 E55 was the last vehicle for which a major portion of production took place at AMG in Affalterbach. Production was actually split between Affalterbach and the Bremen Mercedes Benz facility until the end of 2001.

Specifications (European and US versions)

E36 AMG

The rarest of all AMG models due to low productions numbers worldwide. The European-spec E36 was produced from 1990 - 1993 W124 and 1996 - 1997 w210 and was not available on the US market. In Australia, they cost upwards of AUD $185,000 (new) and there were only 49 units sold, making them a very rare and sought-after car amongst enthusiasts.

Production Figures: <400 (production models).

Performance

The E36 look identical to the E55 (pre-facelift).

E50 AMG

The European-spec E50 was only produced for the 1997 model year. The E50 was not available on the US market.

Production Figures: ~2,870 (production models).

Engine

(Same engine used in the S500/C, SL500, with tuned exhaust and cylinder head)

Transmission

Performance

The 1998 and 1999 E55 are identical to the E50 (pre-facelift).

2001 E55 AMG

2001 E55 AMG, W210 US-spec

The 2001 model year E55 was a rare version of the W210 E55 AMG, of which only 659 units were produced in 2001. It has a 5.5-liter V8 that produces 355 hp and 391 ft-lb of torque. Various road tests revealed ranges of 0–60 mph times in 4.8-5.3 seconds and quarter-mile times in 13.3–13.5 seconds at around 105–107 mph.

Common items were AMG exclusive "Condor" leather, black birdseye maple interior wood trim, AMG monoblock staggered 18-inch wheels and tires, AMG sport suspension, AMG brakes, AMG/Avantegarde front and rear body aprons with "dynamic" side skirts, AMG body shell modification, HID xenon headlights, Avantgarde fog lamps, heated multicontour AMG sport seats with power and memory, multifunction computer, automatic climate control system, Bose premium sound system, power tilt and telescoping leather-covered AMG multifunction sport steering wheel, power glass sunroof, power rear sun shade, and blue glass. Most of these items were standard in North America.

1999 E55 AMG

2000 W210 E55 AMG, Canadian Model

The W210 E55 was produced for 5 years 1998 through 2002 with a facelift in 2000. Production Figures. ~12000 accounted for (production Models). 3000 per year. 500 per year imported to North America.

Engine

Transmission

Performance

E50, E60 and E55 AMG - common technical specifications

Rare W210 Mercedes-Benz E60 AMG (US)

Suspension

Brakes Hydraulic dual-circuit braking system with vacuum servo unit, disk brakes, internally ventilated, two piece front "floating" rotors and 2-piston front floating calipers.

Steering

Wheels and tires (tyres)

Dimensions and weight

Options available Power adjustable front seats, power tilt & telescoping leather-covered AMG sport steering wheel, leather upholstery, leather shift knob, 5 speed automatic transmission, Brake Assist System (BAS), Electronic Stability System (ESP), automatic climate control with charcoal filter, heated front seats, heated rear seats, front and side airbags, power windows, metallic paint, xenon HID headlamps. Most of the options were standard in North America.

E55 after 2000 supplemental information

Suspension

4MATIC all-wheel drive option

In 1998, Mercedes-Benz reintroduced the 4Matic all-wheel drive system in the US on the W210, although it was previously available in some European territories. Although this 4Matic system shares its name with the 90's 4MATIC system of the W124 300E, the system was totally redesigned and simplified. Rather than using the clutches and couplings of the earlier design, Mercedes opted to use three open differentials: front, center, and rear. The front suspension design of the 4Matic-equipped models is different to the rear wheel drive models and makes some replacement parts (such as shock absorbers) more expensive.

The customers can request the E55 AMG with 4Matic option. Less than 15 units have been built to order, making it one of the rarest Mercedes-Benz vehicles.

Reliability concerns

Some known problems include the front spring perch has corroded and tearing away from the inner fender (wing), causing the front suspension to collapse. (4Matic models are not believed to be affected.) Other problems include defective harmonic balancer pulleys (recall), rust on trunk lid near latch, rust on Mercedes emblem on front hood, rust on door frames under window seals (recall), rust on front wings just above bumper, defective mass airflow meter, melted rear light bulb sockets, defective blower motor regulators, and rear window regulator failures.

Harmonic Balancer - Some M112 and M113 engines used in W210 models were equipped with a harmonic balancer pulley which, due to a supplier quality problem, may fail and cause engine damage. If the rubber insert of the harmonic balancer pulley delaminates, the pulley may grind through the timing chain cover and oil pan, causing several thousand dollars of damage. Mercedes-Benz USA issued Service Campaign #2005-020003[17] which included inspection of the part and replacement if necessary at no cost. The part number on the harmonic balancer pulley can be compared to those given to Mercedes-Benz dealers in the Service Campaign notice[18] to determine if the part is a faulty original or has been replaced with the updated part. Replacement of the faulty part with the updated part should be a permanent solution to this problem.

Blower Motor Regulator - If this part fails, the climate control fan will not operate faster than approximately 50% power. Mercedes updated the regulator to improve its reliability, but the redesigned regulator requires the installation of a new blower motor—about $1,000 in parts. The old-style regulator, which is compatible with the existing blower motor, is no longer manufactured. The blower motor regulator may be replaced with the much less expensive W140 S-class blower regulator, provided that the E-class wiring harness is re-attached to the S-class regulator.[19]

Front Sway Bar Drop Links - While not a serious concern, most E-classes end up with a sub 35 mph (56 km/h) clicking or rattling sound from the front end. This is usually due to worn out front-end sway-bar drop links. These can easily be replaced by anybody with minor knowledge of vehicle DIY, for no more than around £20.[20]

Front Spring Perches - Some owners have reported rust problems on the front spring perches - the top perches, which hold the tops of the springs for the front suspension. The perches are spot welded to the chassis, and factory coated in a weatherproof mastic to stop their rusting, however in some rare occurrences, water gets behind the mastic causing the perches to rust and eventually to fail - leading to collapse of the suspension. The car remains controllable. This is a problem that Mercedes USA have acknowledged. The problem is not identifiable without first removing the mastic to check.

Body corrosion - Most model year versions of the W210 displayed body rust, notably on European-sold cars. Rust would sometimes appear spontaneously on panels such as doors and roofs on cars less than a year old. In response to this problem, the manufacturer would normally change or repair the affected panels under warranty.[21] Mercedes-Benz has been criticized in the European press for not officially acknowledging this problem. This was due to problems introducing water-based paint technology.

Window regulators - The power window regulator, essentially the mechanism that transfers power from the electric motor to the window, has a few plastic parts that can fail after several years causing the power window to stop operating. DIY replacement of a window regulator can be done in about 1–2 hours at a cost of somewhere between $60 and $120 for the part.[22]

Valve Cover Gasket - The valve cover gasket on the M104 is known to fail, causing an oil leak at the rear of the cylinder head.[23]

Differential Bushing - The rear IRS differential bushing wears rapidly during high performance driving and cornering.

Diesel injection distributor pump - The OM604 engines (E200D and E220D) were equipped with an electronically controlled injection pump from Lucas. The seals of the Lucas injection pumps become brittle over time and leak. The electromechanics have also been know to fail. Since the replacement of the entire injection pump is very expensive, a repair kit is offered in which the affected seals are replaced. Failed Lucas pumps are also commonly replaced with Bosch pumps from W124.

Model lineage

The W210 models replaced the W124 E-Class models after 1995. W210 sedans were replaced by the W211 E-Class after 2002, and wagons/estates changed body style to the W211 after 2003.

References

  1. ↑ "EGA ,". Egasae.com. Retrieved 2010-10-01.
  2. ↑ Mazur, Eligiusz, ed. (2006). World of Cars 2006·2007. Warsaw, Poland: Media Connection Sp. z o.o. p. 226. ISSN 1734-2945.
  3. ↑ "Santiago Tianguistenco, Truck Manufacturing Plant (Daimler Trucks North America LLC) - Daimler > Company > Daimler Worldwide > North and Central America". daimler.com. 13 April 2015.
  4. ↑ "Patent USD419488 - Surface configuration of a vehicle body". google.com.
  5. ↑ "Patent USD376563 - Motor vehicle body". google.com.
  6. ↑ register.dpma.de/DPMAregister/gsm/register?GSNR=M9301492-0001
  7. ↑ "Patent USD354778 - Automobile body". google.com.
  8. ↑ "DPMAregister - Designs - Registerauskunft zum Design". dpma.de.
  9. ↑ "DPMAregister - Designs - Registerauskunft zum Design". dpma.de.
  10. ↑ "DPMAregister - Designs - Registerauskunft zum Design". dpma.de.
  11. ↑ "DPMAregister - Designs - Registerauskunft zum Design". dpma.de.
  12. ↑ "DPMAregister - Designs - Registerauskunft zum Design". dpma.de.
  13. ↑ "DPMAregister - Designs - Registerauskunft zum Design". dpma.de.
  14. ↑ "DPMAregister - Designs - Registerauskunft zum Design". dpma.de.
  15. ↑ http://media.daimler.com/dcmedia/0-921-656548-1-1761294-1-0-1-0-0-1-12639-0-0-1-0-0-0-0-0.html?TS=1420582847031 More light in every situation: Turning night into day
  16. ↑ "Mercedes Benz 722.6 transmission application guide". Marcusfitzhugh.com. 1995-11-09. Retrieved 2010-10-01.
  17. ↑ "~m" (PDF). Retrieved 2010-10-01.
  18. ↑ "It's official. Harmonic Balancer Service Campaign released 4/5/05 - PeachParts Mercedes ShopForum". Peachparts.com. Retrieved 2010-10-01.
  19. ↑ "Early W210 Blower Motor Regulator Replacement DIY Here... - MBWorld.org Forums". Mbworld.org. Retrieved 2010-10-01.
  20. ↑ "Photo DIY- SwayBar Bushing and Link R/R - Benzworld.org - Mercedes-Benz Discussion Forum". Benzworld.org. Retrieved 2010-10-01.
  21. ↑ "Potential rust problem on all W210 doors!!! - MBWorld.org Forums". Mbworld.org. Retrieved 2010-10-01.
  22. ↑ "DIY pictorial window regulator replacement - Benzworld.org - Mercedes-Benz Discussion Forum". Benzworld.org. Retrieved 2010-10-01.
  23. ↑ "M104 oil leak - Benzworld.org - Mercedes-Benz DIscussion Forum". Benzworld.org. Retrieved 2016-05-24.
« previous — Mercedes-Benz road car timeline, 1990s–present
Model Body 1990s 2000s 2010s
0123456789 0123456789 012345
A Hatch W168 W169 W176
B W245 W246
C Saloon W201 W202 W203 W204 W205
Estate S202 S203 S204 S205
E Saloon W124 W210 W211 W212
Limousine V124 V212
Estate S124 S210 S211 S212
S Saloon W126 W140 W220 W221 W222
Limousine V126 V140 V220 V221 V222
Pullman VF140 VF220
CLA 4-door coupé C117
Shooting brake X117
CLS 4-door coupé W219 W218
Shooting brake X218
CLC / C Coupé CL203 CL203 C204
CLK / E C124 C208 C209 C207
Cabriolet A124 A208 A209 A207
CL / S Coupé C126 C140 C215 C216 C217
SLK / SLC Roadster R170 R171 R172
SL R129 R230 R231
SLS Coupé C197
Roadster R197
SLR Coupé C199
Roadster R199
Speedster Z199
Vaneo MPV W414
R W251
V W447
GLA Crossover X156
GLK / GLC SUV X204 X253
M / GLE W163 W164 W166
SUV Coupé C292
GL / GLS SUV X164 X166
G Off-road vehicle W460/461
W463
Citan LCV W415
Vito & Viano MB100 W638 W639
Sprinter T1 W901 - W905 NCV3
Vario T2 W670
Model Body 0123456789 0123456789 012345
1990s 2000s 2010s
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